Structural Dynamics & Test–Analysis Correlation

Fabio Cavagna

PhD Candidate in Aerospace Engineering, Politecnico di Milano · Milan, Italy

About

I'm an aerospace engineer working where vibration testing and finite element simulation meet. In my PhD at Politecnico di Milano, in collaboration with Siemens Digital Industries Software, I develop dynamic substructuring techniques to obtain the fixed-base modal properties of spacecraft and other structures tested on flexible fixtures, such as shaker tables, transportation carts and dollies.

Before that I worked on satellites at Thales Alenia Space (mechanical load severity and multi-axis loads) and on launchers at CNES (sloshing and hydroelastic modes of propellant tanks, from test bench set-up to comparison with FE models). I have presented my work at ECSSMET 2024, ISMA 2026 and ECSSMET 2026.

  • Structural Dynamics
  • Test–Analysis Correlation
  • Modal Analysis
  • Environmental Testing
  • Spacecraft Structures
  • Launcher Dynamics

Experience

PhD Researcher — Test and Simulation Engineer · Siemens Digital Industries Software

  • Developing decoupling techniques based on dynamic substructuring to remove the influence of flexible fixtures (shaker tables, transportation carts, dollies) and obtain the fixed-base modal properties of spacecraft from vibration tests.
  • Conducted experimental tests of structures mounted on shaker tables, post-processing the acquired data to extract modal parameters with Simcenter Testlab.
  • Performed numerical simulations of structures using Simcenter Nastran, validating the results against experimental data.
  • Presented the results at ISMA 2026 (Leuven) and ECSSMET 2026 (Braunschweig).

Structural Dynamics Intern (Advanced Master thesis) · CNES

Environment and Aerodynamics Department.

  • Experimental study of fluid–structure couplings in vibration for liquid-propellant launcher tanks (Ariane 6 context): sloshing and hydroelastic modes.
  • Finalized the installation of a small-scale tank test bench: suspension of the structures and of the shaker, shaker–component connection, instrumentation and safety procedures.
  • Defined the test plan for different configurations (filling level, tank shape), ran the vibration tests and measured the free-surface motion to characterize the sloshing modes.
  • Computed sloshing and hydroelastic modes with MSC Nastran and CNES in-house software; developed a model tuning procedure accounting for geometric imperfections and bolted-joint flexibility, and compared the models with the test results.

Master Thesis Intern · Thales Alenia Space

  • Assessed the methodologies used to evaluate and compare the severity of mechanical loads: Shock Response Spectrum, Extreme Response Spectrum and Fatigue Damage Spectrum (sine, random and shock environments).
  • Showed on a 2-DOF spacecraft + telescope model the limits of SDOF-based metrics and of the Equivalent Sine Input with respect to coupled loads analysis, leading to overly conservative secondary notching.
  • Developed in MATLAB a novel severity comparison approach for multi-axis (6-DOF) loads based on interface forces, requiring only the rigid-body mass matrix and the first natural frequencies; validated it against MSC Nastran transient analyses, showing up to ~3× overtesting of axis-by-axis tests.
  • Results published at ECSSMET 2024 (Noordwijk).

Structural Engineer · Polispace

Student association developing a CubeSat for ESA's "Fly Your Satellite!" programme.

  • Simplified CAD geometries using SolidWorks and Abaqus, integrating them into the FEM model.
  • Contributed to defining structural requirements for the Thermal Vacuum Chamber Test.

Education

PhD Candidate in Aerospace Engineering · Politecnico di Milano

Research topic: "Decoupling techniques based on substructuring for fixed-base analysis." In collaboration with Siemens Digital Industries Software. Supervisor: Prof. Lorenzo Dozio.

Advanced Master in Aeronautical and Space Structures · ISAE-SUPAERO

Thesis at CNES: "Experimental study of fluid-structure couplings in vibration."

M.S. in Space Engineering · Politecnico di Milano

Thesis with Thales Alenia Space: "A critical assessment on the mechanical load severity comparison, with focus on aerospace applications." Read the project page →

B.S. in Aerospace Engineering · Politecnico di Milano

Technical Skills

Structural dynamics Modal analysis, frequency response, sine/random/shock, SRS/ERS/FDS, coupled loads analysis, notching, dynamic substructuring, sloshing and hydroelastic modes
Testing Shaker table vibration testing, experimental modal analysis, test plans, test–analysis comparison and FE model validation
CAE Simcenter 3D, Simcenter Nastran, MSC Nastran, Patran, Femap, Abaqus, Ansys Mechanical, HyperMesh
Test software Simcenter Testlab
CAD CATIA, SolidWorks, Solid Edge, Autodesk Inventor
Programming MATLAB/Simulink, Python, Git, LaTeX

Languages

Italian Mother tongue
English Proficient (C1)
French Intermediate (B1)

Publications

Decoupling spacecraft dynamics from shaker table interactions for fixed-base modal characterization

Cavagna, F., Kosova, G., Di Lorenzo, E., Dozio, L. — European Conference on Spacecraft Structures, Materials and Environmental Testing (ECSSMET), Braunschweig, Germany (2026)

Methodologies for fixed-base modal analysis derived from shaker table testing

Cavagna, F., Kosova, G., Di Lorenzo, E., Dozio, L. — International Conference on Noise and Vibration Engineering (ISMA), Leuven, Belgium (2026)

A critical assessment on the mechanical load severity comparison, with focus on aerospace applications

Nali, P., Cavagna, F., Dozio, L. — European Conference on Spacecraft Structures, Materials and Environmental Testing (ECSSMET), Noordwijk, Netherlands (2024)